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Wire Harness & Connector Injection Molding
Wire Harness & Connector Injection Molding

Wire Harness & Connector

Wire Harness is a device that consists of multiple wires and connectors and is used to transmit electronic signals or power. Generally, the Wire Harness consists of wires, connectors, insulation tubes, binding tape, and labels.


Wire is the main component of Wire Harness, its material is copper, aluminum, silver and so on.The connector is an important part that connects the wires together, and there are many kinds of plugs, sockets, terminals, etc. Insulating pipe is a tubular material used to protect wires. Commonly used plastic raw materials are PVC, PE, PP and so on. The function of the binding tape is to ensure that the Wire Harness is clean and orderly. The label identifies the Wire Harness’s function and model. Wire Harness has high reliability, easy maintenance, and good stability and is widely used in automotive electrical system, aircraft electrical system, home appliances and office equipment.


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Waterproof Coupler
  • Easy to hide & Portable: The compact size outperforms other cat6 waterproof couplers, making it ideal for tight quarters. Easy to conceal in any corner to keep cables neat, easy to transport and save backpack space.

  • Stability & High speed transfer:  A gold-plated contact area and a metal-shielded protection structure provide cat6 with a transmission frequency bandwidth of 250Mhz and support 1000 Mbps transmission speed; Compatible with cat5/cat5e, ideal for POE devices, outdoor security cameras, streetlamps, LED equipment, and other applications.

  • Outdoor Protection: The IP67 waterproof ethernet coupler ensures safe use in a variety of extreme outdoor situations.

  • Easy Installation: Simply plug the plugs into the outdoor cat6 coupler and tighten the nuts to extend the cat6/cat5/cat5e cables.


1. Injection Moulding Machine Set up

Machine Type:  HTF90X1 Plastic-Injection Moulding Machine

Clamping Force: 90T

Plasticizing Capacity: 150g


2. Product Feature

Material: Polyamide 66+Silicone Rubber

Color: Black+Blue


3. Mold Design

Mould Type:Injection Moulding

Mould Core Material: S136 Hardened 


Shielded Panel Mount Connector
  • CAT6 Connector: Panel mount design, one end is fixed to the box body and connected to the external network cable, the other end has a 250mm network cable, backward compatible with CAT5/CAT5E, and can be plugged into any standard RJ45 device that requires connection.

  • IP68 Waterproof: The Waterproof RJ45 Connector complies with IP68 standards. Silicon rings and clamping nuts provide a perfect waterproof/dustproof seal, protecting network components from moisture, dirt, rain, snow, and insects.

  • Durable Quality: Shielded copper-nickel shell crystal plug network cable has super long life, strong anti-interference ability and no attenuation.

  • Quick Installation: Small and convenient. RJ45 male to female field installable coupler, no soldering, no installation tools required, simply plug the standard crystal head directly into the coupler for quick installation.


1. Injection Moulding Machine Set up

Machine Type: Plastic-Injection Moulding Machine

Clamping Force: 90T

Plasticizing Capacity: 150g


2. Product Feature

Material: Polyamide 66+Silicone Rubber+Copper Wire

Color: Black


3. Mold Design

Mould Type:Injection Moulding-Double Shot Injection Molding

Mould Core Material: S136 Hardened 


Waterproof Cable with RJ45 Connector
  • IP68 Waterproof Junction Box: IP68Waterproof / Moisture-proof / Dust-proof. Silicon rings and clamping nuts provide perfect waterproofing and excellent sealing, making indoor and outdoor ethernet connections safe. The casing is made of high-temperature resistant nylon PA66 (-20° C - 110° C). The sealing element is a silicone ring that is completely waterproof.

  • Suitable Cable Size: Apply to cable size: Ø7.5-14.5mm. Cat5e network cable has a transmission frequency bandwidth of 100MHz and is used in Gigabit Ethernet, with a transmission distance of 100m and a transmission speed of 1000Mbps.

  • Easy Installation: Female to female mount, plug and play.  RJ45 female to female coupler can transform existing Ethernet connectors into dustproof and waterproof and can be quickly connected.

  • Extension of network cable: Connecting 2 short network cables together is ideal for extending your Ethernet connection. 


1. Injection Moulding Machine Set up

Machine Type: Plastic-Injection Moulding Machine

Clamping Force: 90T

Plasticizing Capacity: 150g


2. Product Feature

Material: Polyamide 66+Metal+Silicone Rubber

Color: Black+Blue


3. Mold Design

Mould Type:Injection Moulding 

Mould Core Material: S136 Hardened 


EV Charger with J1772 Connector
  • Fast Charging: EV Charger with NEMA 14-50 plug provides level 2 charging for all electric vehicles that meet SAEJ1772 connector standards. This Flexible EV charger has adjustable power (10/16/24/32/40A) and a maximum output of 40Amp/240V, 9.6 KW, allowing charging speeds up to 7 times faster (2735 mile/hr) than level 1 chargers. The actual working current may differ depending on your vehicle settings.

  • Safety &Durability: It has a weatherproof rating of NEMA 4 Protection (IP66) and a working temperature range of -13°F to 122°F, making it suitable for outdoor use. The safety settings include over-voltage/over-current/over-temperature/lightning and leakage protection. The UL Certified cable (8AWG) is thicker than most other chargers, allowing it to support more current while producing less heat.

  • Easy to Use: Just easily plug this EV charger into your car's charging port and it will begin charging.


1. Injection Moulding Machine Set up

Machine Type: Plastic-Injection Moulding Machine

Clamping Force: 85T

Plasticizing Capacity: 50g


2. Product Feature

Material: Polyamide 66+Metal+Silicone Rubber

Color: Black+Red


3. Mold Design

Mould Type:Injection Moulding-Three Shot Injection Molding 

Mould Core Material: S136 Hardened 


Y-Splitter Plug Adapter
  • Excellent products and an excellent solution for extending the length of your current electronic device cords. With this premium cable, you can get the most out of your power strips.

  • It extends the power strip outlet to avoid being clogged by bulky power adapters. Simply connect this cable to your Power Strip and the other end to your bulky power adapter, and you have just saved yourself another outlet.

  • Versatility: Compatible with computers, monitors, scanners, printers, power transformers, and any other device that employs the 3-pin male-to-female shroud power connector.

  • Application: This cable is a good choice for use in narrow workplaces or home offices where there is small space for electronic equipment.


1. Injection Moulding Machine Set up

Machine Type: Plastic-Injection Moulding Machine

Clamping Force: 90T

Plasticizing Capacity: 150g


2. Product Feature

Material: Polyvinyl Chloride

Color: Black


3. Mold Design

Mould Type:Injection Moulding

Mould Core Material: S136 Hardened 


Wire Harness with Overmolded Seal
  • 7 Conductor Stranded Wire with High Performance: Its distinct composition contains more copper, resulting in superior conductivity and electrical performance. Unlike standard CCA wires, the significantly thicker copper coating combines the benefits of aluminum with the conductivity of copper, ensuring optimal performance and cost-effectiveness. 

  • Durable and Flexible Build: It is meticulously constructed with high-quality materials and insulated with premium flexible PVC jacketing. Its robust, heavy-duty design allows it to withstand even the most severe weather conditions, ensuring dependable performance throughout every towing operation.

  • Wide Applications: It is designed to fit a wide range of applications, including trailers, RVs, campers, motorcycles, golf carts, caravans, food vans, and any other 12-volt setup.


1. Injection Moulding Machine Set up

Machine Type: Plastic-Injection Moulding Machine

Clamping Force: 85T

Plasticizing Capacity: 50g


2. Product Feature

Material: Polyvinyl Chloride

Color: Black


3. Mold Design

Mould Type: Injection Moulding

Mould Core Material: S136 Hardened 


Waterproof Automotive Electrical Connector
  • High Quality of Automotive Connector: Automotive waterproof connectors are built of high quality environmentally friendly materials with good chemical stability, electrical conductivity, and oxidation resistance, as well as being waterproof, dustproof, and safe. The buckle design of automobile wire connectors guarantees correct and complete contact insertion in the housing and prevents the contact from slipping out of the electrical plug connections. When necessary, it can also be simply removed.

  • Excellent Performance: The automobile connector kit terminals employ a high-precision copper plating method to improve conductivity. They are also simple to install under soldering and crimping and are lightweight. They are ideal automobile ignition plug connector replacements.

  • Widely Applications of Automotive Electrical Connectors: Automotive waterproof connectors are ideal for wire connectors on motorcycles, trucks, ships, jet skis, scooters, and automobiles.


1. Injection Moulding Machine Set up

Machine Type: Plastic-Injection Moulding Machine

Clamping Force: 85T

Plasticizing Capacity: 50g


2. Product Feature

Material: Polycarbonate+Copper

Color: Black+Yellow


3. Mold Design

Mould Type: Injection Molding 

Mould Core Material: S136 Hardened 


Terminal Block
  • Sturdy Material: This 12 Position Terminal Block is constructed of PC material shell, which has a high toughness and is not easily broken, a transparent plastic protective cover, and a dust-proof and scratch-proof protection wire connector.

  • 35A Higher Amerpage Rating: This terminal strip has a rating of 600V 35A, which means it can handle a wider range of use scenarios than others.

  • Simple to assemble: The terminal block has two screw holes on each side. You merely need to screw them together and connect the cables. Terminal strips make your installation much easier and more aesthetically pleasing.

  • Protect Cover: Each marine wire terminal block includes a cover that protects the most exposed contact locations, reducing the risk of a short circuit or inadvertent touching.


1. Injection Moulding Machine Set up

Machine Type: Plastic-Injection Moulding Machine

Clamping Force: 90T

Plasticizing Capacity: 150g


2. Product Feature

Material: Polycarbonate+Copper

Color: Black


3. Mold Design

Mould Type:Injection Moulding-Three Shot Injection Molding 

Mould Core Material: S136 Hardened 


Pin Header Connector
  • Material: Pin Header Connector is composed of insulated plastic with a strong metal pin. The pins are strong and sturdy, and they can be used for a long period.

  • Feature: They are the perfect height for clearing the USB-B connector and great for stacking multiple shields. 2.54mm pitch wire-to-wire connector in a complete package that includes the male housing, female/receptacle housing, female terminal, and male terminal, all of which are precision-fitting and durable to ensure precise mating.

  • Application: The Pin Header Connector is suitable for wire connections in automotive, electrical, Internet and other fields, especially for computers.

  • Easy to Use: Pin Header Connector is simple to break in the correct location and do not waste pins. To obtain the real number of needles utilized, you can determine the needle number based on the needs.


1. Injection Moulding Machine Set up

Machine Type: Plastic-Injection Moulding Machine

Clamping Force: 90T

Plasticizing Capacity: 150g


2. Product Feature

Material: Polycarbonate+Metal Pin

Color: Black


3. Mold Design

Mould Type:Injection Moulding-Double Shot Injection Molding 

Mould Core Material: S136 Hardened 


Spring-Loaded Pogo Pin Connector with Magnets
  • High quality material: It includes  4 pins and 2 magnet. Copper material, gold plating, smooth surface, and gold plating treatment on spring pins can improve mechanical properties.

  • Stable structure: The bottom has a flat bottom design that is simple to weld. And it can be used to connect conductive materials and have the advantage of  high hardness, good toughness and long service life .

  • Applications: Widely used in semiconductor devices, cell phones, communications, automotive, aerospace, and other electronic products.


1. Injection Moulding Machine Set up

Machine Type: Plastic-Injection Moulding Machine

Clamping Force: 85T

Plasticizing Capacity: 50g


2. Product Feature

Material: Polycarbonate+Metal Pin+Magnet

Color: Black


3. Mold Design

Mould Type: Injection Moulding-Double Shot Injection Molding 

Mould Core Material: S136 Hardened 



Waterproof Coupler
Shielded Panel Mount Connector
Waterproof Cable with RJ45 Connector
EV Charger with J1772 Connector
Y-Splitter Plug Adapter
Wire Harness with Overmolded Seal
Waterproof Automotive  Electrical Connector
Terminal Block
Pin Header Connector
Spring-Loaded Pogo Pin Connector with Magnets
Overmolding for Wire Harness & Connector
Overmolding for Wire Harness & Connector
Insert Molding For Wire Harness & Connector
Insert Molding For Wire Harness & Connector
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