Different plastic materials and colors are used to create Multi-Shot Molding parts. In the process of injection molding, different materials must be tightly differentiated from one to another and cannot penetrate one another, like a Heart Rate Band.
Different injection molding goods need to match different types of plastic materials in addition to materials with diverse hues, such as:
1) The majority of the time, thermoplastic material and thermoplastic elastomer (such as TUE, TPU, etc.) are used to create products that combine soft and hard components. The product may have a rigid, corrosion-resistant matrix as a result of this combination, as well as a sealed anti-seismic or more pleasant feel.
2) Items that incorporate Liquid Silicone Rubber (LSR). Since LSR has greater temperature resistance and mechanical qualities than thermoplastic elastomer, it is being used more frequently in multi-material injection molding processes.
CN Mould & Plastic Limited launches its mold business in 2006 after more than 20 years of expertise in the production of injection molds. We are an injection mold manufacturer and molder with expertise in Dual Shot Molding, Overmolding, and Insert Molding. Our skilled mold makers can offer high-quality, all-in-one service and injection mold creation.
Insert Molding and Overmolding are strong points of CN Mould & Plastic Limited. We frequently offer our customers product design recommendations as a way to improve Overmolding. CN Mould & Plastic Limited provides full-service contract manufacturing and has a design and development team for molding and tooling. In order to face each obstacle, we've been paying attention to what our clients desire and will keep developing our capabilities.
CN Mould & Plastic Limited has received certification for meeting the worldwide standards for the quality system in the medical industry, ISO 9001:2015 and IATF 16949:2016. CN Mould & Plastic Limited produces molds for a variety of sectors and provides services to the USA, Canada, and Europe. The largest tool is up to 1.3 meters in length.
With imported EDM and high-speed CNC precision process machines, CN Mould & Plastic Limited will check color, appearance and tolerance through quality control at every stage of the manufacturing process. We can assist you in creating any type of injection mold, even one with intricate structures. During the creation of injection molds, strict quality control is also utilized.
Because it directly affects a number of factors, such as mold manufacturing technique, mold life, the quality of plastic components made from molds, and mold processing costs, the choice of mold materials is an important stage in the design and manufacture of molds.
In general, between 150 and 200 °C in both temperature and pressure are needed to operate plastic molds. Taking into account the various usage scenarios and processing methods of plastic mold, the following are the fundamental performance characteristics of steel for plastic mold that CN Mould & Plastic Limited selected:
Stable thermal performance.
Excellent machinability.
Corrosion protection.
Outstanding polishing results.
Strong fatigue and wear resistance.
Sufficient surface hardness.
Multi-Shot Injection Molding has been employed extensively in a variety of industries over the past several years, including transportation, healthcare, packaging, electronics, audio, consumer goods, and portable wearables. Mutil-Shot Molding innovation technology is constantly developing, and it has taken over as the preferred method of processing many high-end goods. In the market for injection processing, Mutil-Shot Molding has steadily become a common technology. Utilizing the Multi-Shot Injection Plastic Molding method, more and more high-quality and highly-valued items are being produced.
A good example is an Earbud Housing employing Multi-Shot Injection Molding and Overmolding to mix two more distinct materials..
Multi-Shot Injection Plastic Molding advantages include reduced production time, cost savings through eliminating the need for post-assembly, enhanced design possibilities, improved product quality, and increased durability.
Multi-shot molding is widely used in industries such as automotive, electronics, consumer goods, medical devices, and packaging, where aesthetic appeal and functional versatility are crucial.
Yes, multi-shot molding technology can accommodate intricate designs, intricate part geometries, and overmolding, making it ideal for producing complex products with ease.
Multi-shot molding involves using a specialized injection molding machine that has multiple injection units. Each unit injects a different material into the mold sequentially, allowing for the creation of multi-color or multi-material parts.
Common materials used in multi-shot molding include thermoplastics, silicone, rubber, and thermoplastic elastomers (TPE). The combination of materials depends on the desired properties and final end-use application.
Yes, multi-shot molding can significantly increase production efficiency as it eliminates the need for secondary operations such as assembly, reduces downtime, minimizes waste, and maximizes overall productivity.
