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(1) Drawbacks of Polishing Quality Issues1) The edge of the cavity’s inner hole may have collapsed corners, mixed angles, or bruises, and after polishing, the opening of the inner hole may enlarge (c...
When die cutting plastic, the finished shaped components are cut from flat plastic sheets using a customized die. Generally speaking, die cutting plastic is less expensive and faster than other plastic foming techniques, for uses such as spacers, gaskets, flat shapes. CN Mould & Plastic Limited is a prominent manufacturer of high quality die cut plastic materials for the electronics, automotive, telecommunications, and industrial industries and is renowned for its precision tolerances in die cutting.
At CN Mould & Plastic Limited, we're committed to assisting our clients in achieving the highest levels of production and efficiency by providing a variety of materials and die cutting services. In the aspect of material, we die cut plastic, also foam. Additionally, CN Mould & Plastic Limited offers custom laminations using the specified pressure-sensitive adhesive(PSA) and two or more substrates made from die-cut materials.
All of us are aware that how crucial the Die Cutting machine's operation in the process. Whether the operation step is carried out correctly or not can directly affect the effectiveness of Die Cutting machine production and the quality of the produced goods. The following shows an eight-step Die Cutting process.
Die Cutting is a manufacturing process that is used to produce products with identical flat shape, such as foam and film. Die cut shapes are sometimes referred to as "blanks".
Sharp blades are required in Die Cutting. The blade is bent into a certain shape and attached to a strong support, forming a die. The material is cut by the die after being laid out on a levelled surface with a supportive backing. Depending on the features of the finished product, a single die may be designed to cut through several layers of material, to create a stack of blanks or it may only be intended to cut through one piece of material.
Die Cutting is limited to the application of flat objects, therefore its utility is restricted. For greater dimensional shapes, more manufacturing techniques are needed, such as injection molds.
Pressure-sensitive adhesive (PSA) is a viscous surface commonly used in gaskets and die cutting products to connect parts through surface contact under external pressure. PSA types and structures are very diverse and can be summarized into three chemical categories including rubber, acrylic, and silicone. Some well-known PSA manufacturers include 3M, Mactac, Avery Dennison, Sekisui, Scapa, Tesa and Nitto. Regardless of who produces pressure-sensitive adhesives, CN Mould & Plastic Limited can help you select the right PSA for your performance requirements at a competitive cost using state-of-the-art die-cutting or rotary cutting systems. Besides, customer deployment or installation costs is also an important consideration. Die-cutters with experience in pressure-sensitive adhesive processing can provide delivery methods that greatly improve customer ease of use. Some of other common methods include separate release gaskets, kiss-cut rolling gaskets or pads, pull sheets, island placements, finger lifts, and even internal assembly of pads or pads to the customer's part.
When you choose CN Mould & Plastic Limited for your die-cut plastic components, you may benefit from things like:
Lower production costs overall.
More time to focus on other manufacturing-related concerns.
Ability to use a die to cut plastic up to 0.03 inches thick.
Delivered fully functional die-cut components.
Rework and scrap expenses are eliminated.
Die-cut plastic components that are 100% functional.
Orders for mass production do not experience bottlenecks.
Reducing the cost of die re-ruling.
Savings on maintenance and equipment costs.
A consistent supply of stock supplies.
